HCT-1200-SV Automatic LED Pick & Place Machine

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HCT-1200-SV Automatic LED Pick & Place Machine

Product Abstract:

High-Speed dedicated automatic LED pick & place machine assembles LED PCBs up to 1.2 meters long in a single pass. There is good mounting capability, high accuracy, reliability and excellent cost performance.


Product Description


HCT-1200-SV Automatic LED Pick & Place Machine
 

Assemble LED lighting products, including long tube boards and strips, at speed reaching 42,000 LEDs per hour with the high-speed, dedicated HCT-1200-SV automatic LED Pick & Place Machine, available with 1200 mm (47.3") max board length.  

Production Capacity

(20hours/Day)

LED Tube

3528(288chip)- 2800Pcs/Day

 

5050(144chip)- 5600Pcs/Day

 

LED Bulb

5730(10chip/5W)- 74000Pcs/Day

 

2835(12chip/3W)- 61500Pcs/Day



1. High-accuracy: Each of the eight pick-up heads is equipped with a vision alignment camera to guarantee high accuracy.
 

2. With a SMEMA-compatible inline conveyor for line automation.
 

3. High-speed: Maximum placement speed reaching 0.085s/chip.
 

4. Places SMD components from 0603 to 7474, including resistors, capacitors, high-power LED, standard and irregularly shaped LEDs.
 

5. Suitable for all LED lighting products, including flexible PCB strips, circular LED light bulb boards and even irregularly shaped boards. Assembles LED PCBs up to 1.2 meters long in a single pass.
 

6. Excellent quality hardware support by using international famous brands ensure placement repeatability and precision.
 

7. Self-developed software simplifies production, easy operating and programming.


Placement Specifications

Number of Placement Heads

8

Rated Placement Speed

45,000 cph

Average Placement Speed (Optimum)

38,000 cph

Placement Accuracy

±0.03mm

Minimum LED Size

1.6 mm × 0.8 mm (0.06 in × 0.03 in)

Maximum LED Size

7.4 mm × 7.4 mm × 8 mm (0.29" × 0.29" × 0.32")

Alignment Method

Bottom vision standard

Capability for Other SMDs

IC < 10 mm × 10 mm (0.4" × 0.4", pitch > 0.5mm), Resistor, Capacitor, Inductor, Diode, Audion, Transistor, SOT, SOP, QFP, QFN, CSP, and etc.

Pick Up Specifications

Negative Pressure Detection

Yes

Components Shortage Alarm

Yes

Integral Vacuum

Yes

Board Handling Specifications

Board Handling Method

Inline Conveyor

Maximum Board Length

1200 mm (47.2") standard
Full length assembled in a single pass

Maximum Board Width

380 mm (14.9")

Minimum Board Length

50 mm (1.97”)

Minimum Board Width

50 mm (1.97”)

Board Thickness

0.5 mm to 3.0 mm (0.02" to 0.12")

Fiducial Recognition/
Coordinate Correction

Yes

Feeder Capacity

Feeder Type

Motorized (Electric)

Maximum No. of Feeder Ports

20

Tape Feeder Sizes

8, 12, 16 and 24 mm

Programming

Operating System

Windows 7

PC, Keyboard, Mouse

Yes

Monitor

Flat LED

Programming Camera

Yes

Numeric Data Entry

Yes

CSV Import

Yes

Step and Repeat for Matrix Boards

Yes

Mechanical Specifications

X Axis Drive Mechanism

Ball Screw & Linear Guide Rail

X Axis Drive Motor

AC Servo

Y Axis Drive Mechanism

Ball Screw & Linear Guide Rail

Y Axis Drive Motor

AC Servo

Conveyor Drive Mechanism

Ball Screw & Linear Guide Rail

Conveyor Drive Motor

AC Servo

Transmission Drive Mechanism

Belt

Transmission Drive Motor

DC Stepper

Z Axis Drive Mechanism

Belt

Z Axis Drive Motor

AC Servo

X-Y Axis Resolution

0.005 mm (0.0002")

Z Axis Resolution

0.005 mm (0.0002")

T Axis Range of Motion

360°

Physical Specifications

Overall Dimensions

(L x W x H)

2000 mm x 1150 mm x 1400 mm (78.7" x 45.3" x 59.0")

Approximate Net Weight

1680 Kg

Facility Requirements

Standard Voltage

220 V - Single Phase, 50/60Hz

Air Pressure

0.6MPa (6.1kgf/cm2)

Service and Support

Remote Diagnostics

On-line

Warranty

1 Year




1. High-speed, high-efficiency design

The eight pick-and-place heads mounted on the HCT-1200-SV's high precision, ball-screw-driven gantry perform simultaneous pick-up to achieve practical speed to 42,000 LEDs per hour on LED Tube. With fixed-camera alignment systems where the component to bring over the camera for alignment before it can move to the placement area.
 

2. Specifically designed for LED assembly

Unlike standard pick and place machines that have been adapted to LED assembly, the HCT-1200-SV is purpose built, allowing it to do its one thing - building LED boards - really well.

The HCT-1200-SV places LED components from 0603 to 7474, including both standard and irregularly shaped LEDs, also high-power LED. Bottom vision is available to expand the component range to 10 x 10 mm.

Each of the HCT-1200-SV's eight placement heads features negative air pressure to release ‘sticky’ LED components. Custom nozzle designs are also available. Domed LEDs can be safely placed using placement nozzles designed to not come in contact with the optical lens during pick-up and placement, protecting the component's overall light performance and reliability.
 

3. Suitable for all LED lighting products

For long LED tubes, model HCT-1200-SV features a max board size of 47.3" (1200 mm). With all models, the full length of the board is assembled in a single pass for top efficiency and throughput.

HCT-1200-SV automatic LED pick and place machine comes standard with a SMEMA-compatible inline conveyor for line automation, and holds up to 16 motorized tape feeders for mass production.

 

4. Software simplifies production

Several powerful software tools are included with the HCT-1200-SV system, including the CSV import to simplify placement programming, a pick-up heads arrangement optimizer to minimize head travel, a Nozzle_Feeder application to offer nonstop production, a Merge file function to maximum placement speed, and backup function for all data saved, Built-in fiducial mark search routines identify and correct for PCB offset or misalignment.

Companies that already have one or more HCT automatic series LED pick and place machines in their facility will find the HCT-1200-SV's software interface immediately familiar, which means a quick learning curve when it comes to programming and operating this machine.


1.Feeder: 16PCS (8mm & 12mm each 8PCS)

2.Nozzle: 24PCS

3.Operation Manual

4.Hexagon Wrench 1SET

5.Spare Parts Kit: 1 SET




AC Servo

AC Servo

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