HCT

 

Making your production more precisely

7

HCT-V8 Automatic Placement Machine for LED Lens Assembly

High-Speed automatic placement machine for LED lenses assembly are purpose-built to assemble LED lenses with high accuracy, at rates of 18000 LED lenses per hour.
There is good mounting capability, high accuracy, reliability, and excellent cost performance.
HCT-V8 
automatic placement with 8 heads
Dedicated for LED lenses
 
未标题-2
LED MOUNTER
For LED lenses assembly
Maximum length of 1200mm
 
TECHNICAL PARAMETER
技术参数
 
 
 

 

Model HCT-V8
Alignment Fixed Vision Alignment System
Number of Spindles 8 Spindles x 1 Gantry

Placement Rate

(Fixed Vision)

For LED Lens 18000CPH (Optimum)
For LED Chip 400000CPH (Optimum)
Placement Accuracy Chip ±0.05mm
Component Range

Fixed Vision

General LED Lenses

SMD 0603~5050~7474, high-power LED, IC<10mm

Max Height

H=10mm

Board Dimension (mm) Maximum 1,200(L) x 380(W)
Board Handling Method Inline Conveyor
Lens Feeder Vibratory Bowl Feeder
Tape Feeder Feeder Type Electric Feeder
Feeder Capacity 20 (standard 12mm)
Optional 8mm, 12mm, 16mm. 24mm, 32mm

Utility

Power AC220±20V (50/60Hz, 1 Phase)

Max 3.2KW

Air Consumption

0.5-0.7MPa (5.1-7.1kgf/cm2)

25L/min

Mass

 

Approx.1,680KG

External Dimension(mm)

 

2,000(L) x 1,150(D) x 1,400(H)

 

 

 

SPECIFICATION
产品特色
01

High-Accuracy

Blue light is used to identity LEDs

Each of the eight pick-up heads is equipped with a Flying vision camera to guarantee high accuracy.

By using a contour line and center point identification or contour line and angle identification to sufficiently guarantee the placement accuracy.

 
 
02

High Speed LED Production

Maximum placement speed reaching 18000 lenses/hour

Each mounting head has its own Z-direction servo motor, which is designed for vertical motion.

With a SMEMA-compatible inline conveyor for line automation, reduce manual intervention.

 

>>>>MORE 

Ⅰ. Reinforced applicability to longboard: Allows placement of LEDs on large LED lighting PCBs with a maximum length of 1,200mm.

  • Ⅱ. Places LED lenses at any size by using a customized vibratory bowl feeder.
  • Places SMD components from 0603 to 7474, including resistors, capacitors, connectors, standard and irregularly shaped LEDs.
  • Ⅲ. Magnetic levitation linear motor in the X and Y axis for high repeatability and stability.
  • Ⅳ. Electric feeders for stable and long-life feeding components.

Ⅴ. Excellent quality hardware support to ensure placement repeatability and precision.

Ⅵ. Self-developed software simplifies production.

MAIN MAINTENANCE
产品保养

 

WEEKLY MAINTENANCE - NOZZLE SHAFT CLEANING
 

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MONTHLY MAINTENANCE - BALL SCREW & GUIDE RAIL CLEANING
 

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